INACCURATE FUEL GAUGE OR DISTANCE TO EMPTY INDICATION TSB 15-0034
FORD:
2012-2014 Focus
This article supersedes TSB 13-12-4 to remove the production fix date and update the Parts List.
ISSUE
Some 2012-2014 Focus vehicles may exhibit inaccurate fuel gauge indication and/or inaccurate distance to empty. The
vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0420,
P1450, P0443, P0452, P0456, P0460 and/or P2196.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
1. Does the customer report inaccurate fuel gauge indication and/or inaccurate distance to empty or does the vehicle
exhibit one or more of the following DTCs: P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196?
a. Yes - proceed to Step 2.
b. No - this article does not apply. Refer to Powertrain Control / Emissions Diagnosis Manual or Workshop Manual
(WSM) for normal diagnosis.
2. Replace the evaporative emission canister purge valve. Refer to WSM, Section 303-13.
3. Inspect the evaporative emission canister for liquid fuel contamination.
4. Is liquid fuel present?
a. No - proceed to Step 5.
b. Yes - replace the evaporative emission canister. Use low pressure compressed air to clear fuel from vapor lines
from tank to engine. Refer to WSM, Section 303-13.
5. Is the bottom of the fuel tank deformed more than 25 mm (1 in) upward? (Figures 1 and 2)
a. No - repair is complete.
b. Yes - replace the fuel tank and fuel pump module. Refer to WSM, Section 310- 01.
PART NUMBER PART NAME
BV6Z-9D289-B Evaporative Emissions Purge Valve - Base Focus
BV6Z-9D289-E Evaporative Emissions Purge Valve - Focus ST
BV6Z-9D653-C Evaporative Emissions Canister - PZEV 50 State
AS4Z-9D653-D Evaporative Emissions Canister - 49 State/Non Green State Emissions
BV6Z-9H307-S Fuel Pump Module - Base Flex Fuel (E85)
BV6Z-9H307-P Fuel Pump Module - Non Flex Fuel
BV6Z-9H307-R Fuel Pump Module - Focus ST
BV6Z-9002-E Fuel Tank - All
OPERATION DESCRIPTION TIME
150034A 2012-2014 Focus 4 Door: Check DTCs, Replace The Evaporative
Emissions Canister Purge Valve, Includes Time To Inspect Canister For
Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any
Other Labor Operation)
0.9 Hr.
150034B 2012-2014 Focus 4 Door: Check DTCs, Replace The Evaporative
Emissions Canister Purge Valve And The Evaporative Emissions
Canister, Includes Time To Inspect Canister For Fuel And Fuel Tank For
Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation)
1.1 Hrs.
150034C 2012-2014 Focus 4 Door: Check DTCs, Replace The Evaporative
Emissions Canister Purge Valve And The Fuel Tank, Includes Time To
Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed.
(Do Not Use With Any Other Labor Operation)
2.3 Hrs.
150034D 2012-2014 Focus 4 Door: Check DTCs, Replace The Evaporative
Emissions Canister Purge Valve, Evaporative Emissions Canister And
The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel
Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation)
2.6Hrs
150034E 2012-2014 Focus 5 Door: Check DTCs, Replace The Evaporative
Emissions Canister Purge Valve, Includes Time To Inspect Canister For
Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any
Other Labor Operation)
0.9 Hr.
150034F 2012-2014 Focus 5 Door: Check DTCs, Replace The Evaporative
Emissions Canister Purge Valve And The Evaporative Emissions
Canister, Includes Time To Inspect Canister For Fuel And Fuel Tank For
Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation)
1.6 Hrs.
150034G 2012-2014 Focus 5 Door: Check DTCs, Replace The Evaporative
Emissions Canister Purge Valve And The Fuel Tank, Includes Time To
Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed.
(Do Not Use With Any Other Labor Operation)
2.4 Hrs.
150034H 2012-2014 Focus 5 Door: Check DTCs, Replace The Evaporative
Emissions Canister Purge Valve, Evaporative Emissions Canister And
The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel
Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor
Operation)
2.9 Hrs.
WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are
determined by the identified causal part and verified using the OASIS part coverage tool.
